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Description
The aim of the LEAP project is to develop the next generation of advanced functional packaging that incorporates the biomass of non-native invasive plants and enables the production of new high- performance packaging solutions. The project focuses on the problem of industrial packaging of heavier industrial products, for which there are currently no alternatives to EPS packaging. The project is therefore necessary as it focuses on sustainable transition to circular economy based on biodegradability, reducing the consumption of raw material resources and at the same time addressing the problem of recycling waste from non-native invasive plants (Directive (EU) 2019/904).
Specific objectives of the project:
-Establishment of a circular business model for the design and manufacture of industrial packaging from alternative cellulose fibers.
-Establishment of a learning and demonstration alliance to disseminate knowledge for industrial packaging design based on alternative cellulose fibers.
-Demonstration of a developed circular business model on packaging for household appliances from alternative cellulose fibers.
The LEAP project directly addresses the challenges of the EU strategy for plastic packaging waste, in terms of replacing it with more recyclable materials (Directive (EU) 94/62/ES). The fundamental challenge in this area is the transition to more sustainable resource management, which, in addition to products with a low ecological footprint, also includes a comprehensive system for the collection and re-use of local renewable raw materials (Slovenian Development Strategy 2030). Cellulose-based packaging (molded pulp, cardboard, etc.) already offers solution for sustainable packaging in the food industry, but these materials have poorer cushioning and protective characteristics, which is why they cannot readily be used as an alternative to EPS to design the packaging for heavier and complex industrial products.
Summary of project results
The LEAP project aimed to address the challenge of developing a circular value chain for sustainable packaging solutions, specifically for heavy industrial products currently reliant on expanded polystyrene (EPS). It focused on overcoming the limitations of existing cellulose-based materials, which lack the necessary cushioning properties for such applications, and sought to replace EPS with biodegradable alternatives derived from non-native invasive plants. This approach also targeted the sustainable use of local renewable resources and the reduction of reliance on virgin wood pulp, aligning with circular economy principles.
The LEAP project conducted a demonstration project showcasing the development of industrial packaging using alternative cellulose fibres specifically for heavy products. It addressed two key areas from the Slovenian Development Strategy 2030 by demonstrating a circular system for collecting non-native invasive plants and processing them into packaging for household appliances. Additionally, the project developed an innovative open-source expert system to facilitate the design of eco-packaging products using local renewable resources efficiently. Educational activities were also carried out to improve understanding of the circular economy and the benefits of environmentally friendly packaging.
The LEAP project developed sustainable packaging solutions using cellulose fibres from non-native invasive plants, offering an eco-friendly alternative to EPS for heavy products. It promoted a circular economy by utilizing local renewable resources and reducing reliance on virgin materials. The project also established a circular business model and an open-source expert system for designing biodegradable packaging. Through educational and demonstration activities, it raised awareness about sustainable packaging, benefiting companies, research institutions, policymakers, and the community by promoting green technologies.
Summary of bilateral results
The involvement of SINTEF, a leading research institution from Norway, was crucial for the LEAP project as they provided expertise in sustainability assessment, a capability that was not available among Slovenian partners. SINTEF led the life cycle assessment (LCA) of the project’s packaging solutions, using technology-specific data from all project partners. Their expertise ensured a comprehensive evaluation of the environmental impact, particularly focusing on indirect emissions throughout the upstream value chains. SINTEF''s role not only validated the sustainability of the developed solutions but also facilitated knowledge transfer and capacity building, enhancing the overall credibility and impact of the project. This partnership allowed the LEAP project to align with international best practices and demonstrated the value of cross-border collaboration in achieving sustainable innovation. The collaboration between SINTEF (Norway) and Slovenian partners in the LEAP project also led to joint publications and workshops, enhancing knowledge of sustainable packaging technologies and circular economy models.