More information
Description
Ml-Consult-2009 Ltd., established in 2009, stands as a key player in the production, processing, and sale of inert materials crucial for the construction industry. . The primary project objective is to usher in innovative and environmentally friendly technologies for the utilization of waste from crushed rock materials. This entails the incorporation of cutting-edge equipment, including a Hydrocyclone Installation for washing and separating sterile particulates, a tracked excavator, and a skid steer loader.
The project''s environmental impact is substantial, contributing not only to the company''s sustainability goals but also reducing energy consumption and CO2 emissions by an estimated 460.41 tons per year. By introducing greener production processes, Ml-Consult-2009 Ltd. is not only aligning itself with global environmental concerns but also enhancing the quality of its end products suitable for high-grade concretes.
The company''s commitment to corporate social responsibility (CSR) is evident, with a focus on creating a sustainable business model, minimizing negative environmental impacts, and providing safer working conditions. The project also aligns with program objectives by introducing a new green product to the market and creating two new job opportunities, fostering economic growth and social development. As Ml-Consult-2009 Ltd. embarks on this venture, it not only reinforces its position in the industry but also sets a precedent for sustainable and responsible business practices.
Summary of project results
Over the last few decades, the company faced several challenges related to the decreasing availability of natural sand globally. As sand is a critical component in concrete production, the industry was compelled to seek alternatives, such as producing crushed sand from rock and other construction materials. However, this alternative brought its own set of difficulties.
During the crushed sand production process, approximately 30% of the raw material was reduced to a size below 4 mm, rendering it unsuitable for further use. Additionally, the crushed sand contained 12-16% dust on average, which exceeded the acceptable limit of 6% washable particles as specified by the applicable standards for concrete and mortar production. This made it unfit for use in producing concrete mixes and renders.
As a result, the company was burdened with massive quantities of unusable crushed rock. Managing this waste posed significant challenges, requiring either storage or transportation to depots, which created financial and logistical strains. Moreover, these practices also had adverse environmental impacts.
These issues highlighted the need for substantial investments in processing the waste material to produce usable crushed rock material, enabling the company to address both operational inefficiencies and environmental concerns.
The project undertaken by Ml-Consult-2009 Ltd aimed to enhance competitiveness and sustainability through innovative and environmentally friendly technologies. Key activities included the introduction of green production processes to utilize waste from crushed rock production, significantly reducing waste and environmental impact.
The project invested in advanced equipment, such as a Hydrocyclone Installation to wash and classify waste sand, and additional machinery like a tracked excavator and skid steer loader to streamline operations. These innovations enabled the production of eco-friendly, high-purity products suitable for high-grade concrete, opening new market opportunities.
The project also created jobs, improved efficiency by reducing material wastage and energy consumption, and expanded market potential. These transformative activities positioned Ml-Consult-2009 Ltd as a leader in sustainable construction materials while contributing to environmental and economic growth.
The project implemented by Ml-Consult-2009 Ltd achieved significant outcomes, delivering positive impacts across multiple stakeholders.
- Environmental Benefits:
The project reduced waste by repurposing materials from crushed rock production into eco-friendly products, leading to annual energy savings of approximately 843.74 MWh and a reduction of 225.28 tons of CO₂ emissions.
Beneficiaries: The environment benefited from lower emissions and reduced waste. Local communities experienced improved environmental conditions due to sustainable production processes.
- Economic and Business Growth
By producing high-purity green products for high-grade concrete, the project expanded market opportunities and positioned Ml-Consult-2009 Ltd as a leader in sustainable construction materials.
Beneficiaries: The company gained increased efficiency and market access, while construction companies benefited from high-quality, eco-friendly materials.
- Job Creation and Economic Development:
The project generated new employment opportunities through advanced technology adoption, supporting local economic development and skill growth.
Beneficiaries: The local workforce gained stable jobs and upskilling opportunities, boosting regional economic growth.
- Efficiency and Resource Optimization
The introduction of advanced machinery like the Hydrocyclone Installation improved production efficiency, reduced material waste, and enhanced profitability.
Beneficiaries: Ml-Consult-2009 Ltd saw cost savings and greater productivity, while partners and suppliers benefited from more efficient supply chain processes.
- Industry and Market Transformation
The project demonstrated the viability of sustainable practices, encouraging the construction industry to adopt similar eco-friendly methods and fostering long-term sustainability.
Beneficiaries: The construction industry embraced greener practices, and future generations stood to gain from the long-term environmental and economic stability established by these advancements.
Overall, the project had wide-reaching impacts, strengthening Ml-Consult-2009 Ltd’s position, supporting local communities and economic development, and promoting environmental sustainability. This initiative showcased how eco-conscious practices could drive growth and innovation across industries.