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Description
We produce composite (laminated) shields for ship superstructure components, but the production process we have used is complicated, very time- and cost-intensive, and requires the participation of a number of employees. Therefore, under the project we will introduce a new process which was devised in the ongoing development work conducted by our parent company. It is based on the idea of dividing a manufactured shield into several components of smaller dimensions, and then gluing them together with the use of new-generation adhesives. That process will entail a significant reduction in production costs (by about 25%) and, consequently, a reduction of the purchase price of the shield for the end customer. It will also reduce shield''s weight by at least 15%, and bring greater production accuracy and improved mechanical performance. As a result of the process the new product with improved properties will be introduced to the market. In addition, we expect a 30% reduction in the costs and environmental effects of waste production, as finding one defective component will not lead to disposing of the entire shield, as it is now the case. Plus, the content of recycled material in the total weight of the shield will grow to 12% (from the current 0%).
The project involves carrying out development work to optimise the material composition of the shield structure, and to validate the technological process in real conditions. A prototype product will be therefore tested, and the results of that work will be then implemented into our business activity. We will commission consulting services of the research unit, and cover the costs of labour and materials required to carry out the R&D at our site. The project costs also include the purchase of facilities, tools and equipment needed to launch the new process.