Novel Routes for cost effective Environmentally Acceptable Lubricants

Project facts

Project promoter:
VSB - Technical University of Ostrava(CZ)
Project Number:
CZ-RESEARCH-0014
Status:
Completed
Final project cost:
€1,256,446
Donor Project Partners:
SINTEF AS(NO)
Other Project Partners
BIONA JERSÍN
s.r.o.(CZ)
Institute of Chemical Process Fundamentals CAS(CZ)
Programme:

More information

Description

Use of Environmental Acceptable Lubricants (EAL) in stern tubes has risen some uncertainties in the shipping sector due to their poor hydrolysis stability, bad pressure and temperature-related viscosity properties and in some cases shear thinning properties when compared with conventional and pollutant mineral oils. The main goal of this project is to develop a more reliable and cost-effective EAL that can solve these main limitations. Two parallel approaches have been chosen to reach the main goal:

• Develop a new EAL based on the use of blown rapeseed oils (BRSO) with improved rheological properties and hydrolysis stability.

• Establishment of microbial-based formulations using selected microorganisms capable of producing a range of molecules that can be used as lubricant additives.

Summary of project results

The project aimed at finding an environmentally acceptable replacement for mineral lubricants currently used in stern tubes of ships, which contribute to marine pollution.
 

The project team developed a new EAL based on blown rapeseed oils (BRSO) with improved rheological properties and hydrolysis stability. They established microbial-based formulations using selected microorganisms capable of producing lubricant additives. The project conducted extensive testing and analysis of base fluids, additives, and formulations to optimize their performance and compatibility.
 

A new EAL formulation with the working name BIOSTERN SE 100 was developed that meets the stringent requirements for stern tube lubrication while being environmentally acceptable. The new formulation offers improved hydrolysis stability, pressure and temperature-related viscosity properties, and shear thinning properties compared to existing EALs. The project''s results benefit the shipping industry by providing a more reliable and cost-effective EAL solution, reducing environmental pollution from stern tube lubricants.
The beneficiaries include ship owners, operators, and manufacturers, as well as the marine environment and society at large.
 

Summary of bilateral results

The bilateral collaboration has led to strong relations between partners, with joint results and continuous dialogue opening new R&D pathways in the Norwegian maritime sector and beyond, including the exploration of future projects and proposals. Both partners shared expertise, with the Norwegian partner facilitating valuable industry contacts, and plans are in place to apply together for EC calls, including WIDERA and a Horizon project coordinated by SINTEF.

Information on the projects funded by the EEA and Norway Grants is provided by the Programme and Fund Operators in the Beneficiary States, who are responsible for the completeness and accuracy of this information.