Norwegian-Bulgarian cooperation contributes to more efficient production
Together with Norwegian partners, InterConsult Bulgaria (ICB) has developed a system that monitors the maintenance of industrial machines in a more cost-effective way.
“We have the software development experience, Kongsberg Terotech in Norway has the knowledge on how to optimise maintenance of industrial machines and the Norwegian University of Science and Technology (NTNU) brought on board the scientific competence. This unique combination was a key factor for the success of the project,” explains Stoian Boev, Managing Director at ICB and project manager.
ICB, together with the two Norwegian partners NTNU and Kongsberg Terotech, have developed and tested an innovative software solution - Green Monitor – for real-time monitoring and predictive maintenance of manufacturing machines.
“With better monitoring, machines consume less energy – making the production process more efficient,” says Boev. With Green Monitor in use, companies can reduce energy consumption, wasted material, consumption of oil and cutting fluids, the number of maintenance hours and increase machine availability.
Green Monitor has been developed and tested with co-funding from Norway through the Romanian ‘Green industry innovation’ programme in Bulgaria. The programme is operated by Innovation Norway.
During the project period, the Green Monitor system was implemented and tested at two manufacturing enterprises – one in Norway and one in Bulgaria - in order to evaluate the positive green effect.
Green product developed
European manufacturing enterprises are confronted with the need to boost their competitive edge while at the same time being environmentally friendly. Currently, the monitoring of machines used for production is not very efficient. With better and more automated monitoring and maintenance, the machines can run longer and contribute to more profitable production in European countries.
Technical project manager in the Bulgarian IT company ICB, Branimir Ivanov (right), is illustrating how the Green Monitor is working for a potential customer from Norway, Tom Erik Kristiansen. The Green Monitor monitors maintenance of machines. Photo credit: Christophe Vander Eecken
Prior to this project, ICB was already delivering services to several companies located in the technology cluster in Kongsberg in Norway. The partnership project was established when the participants discovered that the combination of their specific competencies could make this innovative product a reality.
“This has been a large and important project for us. And it has resulted in a concrete product that can now be developed further. This is the result of people from different countries and different sectors working together. It is a great achievement,” confirms Jarle Gjøsæther, Managing Director at Kongsberg Terotech. The company has contributed with know-how related to the metal cutting industry and machine maintenance and production services.
“This is a good example of how innovation should be developed in cooperation between companies and academia for the mutual benefit of all participants. They have developed a joint product to which they share the intellectual property rights,“ explains Venceslava Yanchovska,Manager at Innovation Norway Sofia.
The Green Monitor has been presented at several conferences, and has also been awarded a European IT award in London. Clients both in Bulgaria and in Norway has shown interest in the product.
In cooperation with NTNU and Kongsberg Terotech in Norway, the company ICB in Bulgaria has developed a system that monitors the maintenance of industrial machines more cost-effectively. Photo credit: Christophe Vander Eecken
“We hope the product will be sold to several companies and that we can further develop the system in cooperation with ICB and NTNU. We depend on one another in order to continue the development,” Gjøsæther says.
Increased networking and cooperation with Bulgaria
The Department of Production and Quality Engineering at the Norwegian University of Science and Technology (NTNU) contributed to the project with their expertise in maintenance management and data mining:
“We were interested in the project because of the professional opportunity to develop a green and future-oriented tool. At the same time, the project has also produced other equally important results,” explains Per Schjølberg, project manager at NTNU.
The project has contributed to the establishment of a new networks for NTNU in Bulgaria. Schjølberg has used this network to get Bulgaria to take part in the European Federation of National Maintenance Societies, which they were not a part of before the project.
“We also intend to bring elements of the project into an international project where we plan to apply for funding together with partners in Bulgaria,” Schjølberg says.
Green Industry Innovation
Interconsult Bulgaria Ltd
Type of Institution:
Small or medium sized enterprise (SME)
European manufacturing enterprises are confronted with the need to boost their competitive edge while being environmentally friendly. This calls for the creation of a mechanism which to address both enterprise efficiency and their environmental sustainability. One of the best ways to address the issue is by creating a software system which to support both cost-effective production processes and be in concord with European environmental regulations. The Centralized Condition-Based Maintenance and Manufacturing Support System Project sets as its primary objective the development of innovative tool which to support the greening of manufacturing enterprises production processes by optimizing their maintenance activities. As intended result, the enterprises are expected to reduce their energy, oil and fluid consumption. Upon project completion, the system will be available both for onsite implementation (On Premises) and in a cloud-supported version (SaaS).